Sludge ZERO +M
Cabin-Type
Filtration and High-Pressure Unit

It has been developed for machines with internal coolant
supply and systems that require clean fluid.
The integrated magnetic unit removes ferrous particles,
while the non-magnetic chips are filtered out by the fabric filter.

Technical Specifications Technical Specifications

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General Features

Enclosed Cabin-Type Construction: The filtration system operates within a fully enclosed cabin, preventing odor, coolant splashes, and airborne contamination, ensuring a clean and safe working environment.
Integrated Magnetic Separator (+M Configuration): A high-power magnetic separator removes ferromagnetic particles at the first filtration stage. This significantly:
Reduces filter load
Extends filter media life
Minimizes maintenance costs
Dual-Stage High-Precision Filtration:After magnetic separation, a filter media unit or drum filter performs the secondary filtration.
Clean coolant reaches 25–50 micron particle size levels.
High-Pressure Pump Integration: Provides 20–70 bar for Through-Spindle Coolant (TSC), supporting deep drilling, honing, reaming, and heavy-duty machining operations.
Superior Sludge & Chip Management: Bottom sludge is automatically removed using a scraper conveyor or sludge pump, preventing clogging and reducing downtime.
Noise & Vibration Minimization: The closed cabin significantly reduces noise emission, ensuring a quieter working environment.
Energy-Efficient Operation: Optimized pump and motor design maintain high pressure while minimizing energy consumption.
Easy Maintenance & Access: Wide cabin doors offer full access to service points. Filter replacement and internal cleaning can be performed quickly and safely.

Standard Equipment:

Fabric Filter Assembly
Fabric Filter Drive Mechanism
Control Panel
Electrostatic Powder Coating
Waste Fabric Bin

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FAQ’S

Frequently Asked Questions
Sludge ZERO +M Cabin-Type Filtration and High-Pressure Unit

What are the advantages of the cabin-type design?

The enclosed cabin provides: No coolant splash or leakage No odor or contaminated air escaping to the environment Reduced operational noise A cleaner and safer working area
What is the filtration accuracy of the unit?

With magnetic pre-filtration and media/drum filtration, clean coolant reaches 25–50 micron precision.
Which CNC machines is this unit compatible with?

It is compatible with all machining centers, multi-axis lathes, TSC (Through-Spindle Coolant) machines, and heavy sludge/chip-producing CNC applications.
What is the high-pressure capability?

Depending on the configuration, the unit provides 20–70 bar. Higher pressure options can be manufactured upon request.
How is sludge discharged from the tank?

Sludge accumulated at the bottom is removed automatically using a scraper conveyor or an automatic sludge pump, minimizing manual cleaning requirements.
Is maintenance difficult?

Not at all. The cabin doors allow wide access, and internal components are arranged for easy servicing. Filter replacement and sludge removal are straightforward.
Does the system consume high energy?

No. The pump and motor system is optimized for low energy consumption while maintaining stable high-pressure performance
Can the unit be integrated with automation systems?

Yes. It supports: Level monitoring Pressure sensors Overflow and clogging alarms Automatic start/stop Central filtration integration
Is international service support available?

Yes. Through Astor Europe’s global service network, full installation, maintenance, and spare parts support are available worldwide.