Chip Zero Double
Double-Deck
Chip Conveyor
With Drum Filter

Developed for bottom scraping, coolant filtration,
and chip separation in metal machining processes.
This system is suitable for transporting all types of metal
chips, regardless of their length, shape, or type.
It also provides effective coolant filtration down to
150 microns, ensuring cleaner fluid circulation and
improved machine performance.

Technical Specifications Technical Specifications

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General Features

Double-Deck Conveyor Structure: The dual-layer conveyor system allows efficient handling of both coarse and fine chips simultaneously. The upper deck transports long and heavy chips, while the lower deck collects fine chips and directs them to the drum filter.
Integrated Drum Filtration System: The drum filter provides micron-level filtration, removing fine contaminants from coolant and ensuring consistently clean fluid for machining operations.
High Chip Volume Capacity: Designed for demanding CNC environments with high chip output. The double-deck mechanism prevents chip accumulation and supports long continuous operating cycles.
Multi-Material Compatibility: Suitable for chip removal from steel, cast iron, stainless steel, and aluminum—handling both coarse and fine swarf effectively.
Coolant Management Optimization: The drum filter separates chips from coolant, returning clean fluid back to the tank. This increases coolant lifespan, improves pump efficiency, and reduces operating costs.
Heavy-Duty Build and Long Service Life: Reinforced conveyor housing, durable chain system, and robust mechanical design provide reliable operation under harsh machining conditions.

Standard Equipment:

Conveyor Chain Assembly

Drive Motor

Control Panel

Drum Filter Cylinder

Drum Filter Backwash Pump

Nozzle Filter

Electrostatic Powder Coating

Astor Europe

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FAQ’S

Frequently Asked Questions
Chip Zero Double-Deck
Chip Conveyor With Drum Filter

What is the main advantage of the double-deck conveyor design?

The dual-layer structure separates chip flow: coarse chips are transported on the upper deck, while fine chips are collected on the lower deck and directed to the drum filter. This prevents clogging even during high-volume machining.
What filtration level does the drum filter provide?

The drum filter delivers micron-level filtration, removing ultra-fine contaminants from coolant. This extends the life of pumps, nozzles, bearings, and high-precision components.
Does the system suffer from heat or pressure issues during continuous operation?

No. The double-deck design distributes chip load, reducing mechanical stress. Continuous clean coolant circulation maintains stable pressure and temperature conditions.
Which materials is this system suitable for?

It is ideal for machining steel, cast iron, stainless steel, and aluminum—handling both coarse and fine chips efficiently.
Can it be integrated with central filtration systems?

Yes. Chip Zero double-deck systems fully integrate with central filtration units, level sensors, flow control, pressure monitoring, and automatic start/stop automation.
Is maintenance complicated?

Not at all. Large inspection covers provide easy access to both conveyor decks and the drum filter. Filter cloth replacement is quick and simple.
Does it overflow under heavy chip load?

No. Dual-flow chip management reduces accumulation, while overflow sensors and automated control prevent system overfill even in extreme conditions.