Astor Europe GmbH

Automatic
Step Feeder

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It is designed to quickly and precisely load shafts and other long,
slender parts, increasing the efficiency of your production
line and accelerating manufacturing processes.
The system is custom-designed according to the shape and
quantity of the parts to be handled, as well as the specifications
of the machine to be integrated.

Technical Specifications Technical Specifications
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General Features

Automatic and Continuous Part Feeding: The step-lifting mechanism delivers parts from the hopper to the production line in a stable and controlled manner, minimizing jamming or accumulation.
Compatible With Various Part Types: Suitable for cylindrical components, short shafts, bushings, bolts, and similar metal parts. Custom hopper and step geometry can be designed according to part size.
High Feeding Capacity: Capable of feeding multiple parts per minute, making it ideal for high-speed CNC and automation environments.
Low Noise and Vibration: Unlike vibratory feeders, the step feeder operates smoothly with minimal vibration, ensuring quieter and more stable operation.
Heavy-Duty Industrial Structure: Features a durable steel body, hardened steps, and robust motors designed for long-term, continuous industrial use.
Precise Positioning: The step advancement system ensures each part is delivered individually and in the correct orientation, enabling seamless integration with automatic machining systems.
Energy-Efficient Design: Efficient motors and optimized motion control reduce energy usage and overall operating costs.
Integrated Safety Features: Includes protective covers, sensors, and emergency stop systems for safe operation in industrial environments.
PLC Compatibility: Can be synchronized with CNC machines, robotic arms, and automated production lines via PLC-based control.
Application Areas: CNC lathes and multi-spindle machines
Automated assembly lines
High-volume production systems
Part sorting and orientation units

Standard Equipment:

  • Feeding Belt: Main conveyor belt that automatically feeds shafts into the system.
  • Loading Mechanism: Automated arms that position shafts with high precision.
  • Control Panel: Advanced user interface for managing system operations with ease.
  • Sensors: Detect the position of shafts to optimize the loading process.
  • Safety Barriers: Integrated safety guards and emergency stop buttons to ensure operator protection.

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FAQ’S

Frequently Asked Questions
Automatic Step Feeder

  • How does a step feeder work?
    Parts inside the hopper are lifted by a step mechanism. Each step transfers only one part at a time, ensuring controlled and consistent feeding to the output channel.
  • What types of parts is it suitable for?
    It is ideal for cylindrical components, short shafts, bushings, bearing rings, bolts, and small to medium-sized metal parts with regular geometry. Custom step designs can be created for special parts.
  • Can the feeding speed be adjusted?
    Yes. Feeding speed can be adjusted via motor speed control or PLC configuration, allowing perfect synchronization with CNC machines or robotic systems.
  • What advantages does it have over vibratory feeders?
    Much quieter operation Reduced vibration Less risk of part damage More precise, stable, and predictable feeding
  • Much quieter operation Reduced vibration Less risk of part damage More precise, stable, and predictable feeding
    Yes. Step feeders naturally align parts during movement. Additional orientation modules or robots can be added if needed.
  • What is the maintenance requirement?
    Very low. Routine cleaning and lubrication of the step mechanism are usually sufficient.

We have compiled the most frequently asked questions for you.

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